At present, the infection of coronavirus is becoming more and more serious. The people of the world have deeply recognized the harm of the virus to the people and paid attention to the protection of themselves and their families, which has caused more demand for masks. Grade N95 / KN95 masks can provide better protection; but because of raw material production and supply problems, cost issues; the current supply can not fully meet the demand; so we can use medical grade disposable flat masks, the protection effect is also satisfactory, But the effect is short, frequent replacement is required, and the consumption is extremely large; it is precisely recognized this problem, the Henno packaging technology team has also developed a fully automatic flat medical mask manufacturing production line, the speed efficiency can reach 60-80 per minute pcs, at least 80,000pcs can be produced 24 hours a day, can fully provide more than 3,000 people a day of protection needs. Let’s take a look at the characteristics of this automatic plane mask production line.
Machine information
This production line is a fully automatic making line for producing finished masks. The mask is fused by ultrasonic fusion. From the feeding and production to the ear strap welding. Unlike the structure of other manufacturers, we use a combination of one plus one, one plus one plane mask making machine consists of a material feeding machine, a wafer separator (body machine), a set of ear strap connecting machine, and two ear strap welding machines. The machine can automatically be forming the body, automatically add the nose bridge, ear strap welding, and automatic counting. To achieve an automatic growing and fully automatic operation, only one receiving person is needed. One person can operate more than one set of equipment at one time. The machine can be produced continuously for 24 hours, with a daily production capacity of more than 80,000 masks.
Description of application effect
1. This machine is dedicated to the production of flat masks with high efficiency, good welding, and stable quality.
2. This machine adopts PLC control system, which is easy to operate and adopts frequency conversion speed regulation, which is intuitive.
3. The ultrasonic system has an overload protection function, which greatly reduces material waste.
4. The gear and sprocket are used to change gears at the same speed ratio to make the rotation more coordinated and stable. At the same time, it has a light eye detection and counting function.
5. (upper bridge strip, printing), spot welding of the elastic belt, folding, forming, welding and cutting of finished products, waste removal, and finished product output, the automatic production on a machine is fully
realized.
Machine parameters
| Model | high-speed Plane Medical mask-making line |
| Packing Effectiveness | 60-80 pcs/min |
| Control system | PLC control |
| Mask type | 3-5 LAYERS plane mask |
| Total power | 3.5KW |
| Voltage | AC 220v 50hz |
| Gas pressure | 0.5-0.8Mpa |
| Pneumatic components | Airtac |
| Ultrasonic components | 20KHZ OR 15KHZ |
| Pass rate | ≥99% |
| Nose bridge | built-in nose bridge |
Equipment Process and Flowchart:
1. The disposable face mask mainly consists of 2 layers of non-woven cloth, 1 layer of velvet spray cloth, 2 straps, and 1 nose bridge component.
2. All raw materials are provided by coil feeding, and then automatic feeding and combination are realized through multiple automatic mechatronics units, and then ultrasonic welding technology is used to weld three layers of cloth and two straps together to form a complete product.
3. The material used for the mechanical device conforms to the production process requirements of the mask product, so that dust, oil and other pollution objects will not be produced in the production process, so as to ensure that the products produced meet the relevant hygiene requirements.
The above is the automatic high-speed plane medical mask machine production line designed by the Henno packaging technology team. The actual speed mentioned above is mentioned. It has improved the unstable welding function of the existing equipment. One ear welding machine can complete ultra-high-speed production, avoiding the problem of two ear welding machines failing. This equipment is especially suitable for foreign buyers to purchase, simple installation, easier operation, and maintenance technology makes it easier for manufacturers to maintain.
